Duties and Responsibilities of Junior IEs (Sewing Floor)
Junior Industrial Engineers of sewing floor are responsible for the following activities.
Three days before the style starts in line, layout should be discussed with Factory Manager and Production Manager and get their signature to implement
If any changes in the layout is done, it must be updated and change accordingly with the approval of IED – Head
Requesting machines, folders and attachment requirement well in advance based on scheduled production plan
Conducting Method study and educate to follow the best method to operators
Conducting capacity study of individuals and fix their target after 3 days from the style starts
Follow-up study (operators who are all not achieving the Target/Capacity)
Bundle system follow-up
Bottle neck operation – identify and eradicate
Fixing new tailors grade based on their performance and criteria.
Developing multi-skill operators based on their individual interest and maintaining skill matrix record.
List out low efficiency operator and monitor to improve their efficiency
Measuring line lost hours due to various reasons in sewing floor
Monitoring and Line balancing – Based on Capacity and WIP in the line
Helping supervisors in line balancing during high operator absenteeism