Raw Material Testing:<!--TgQPHd||[]--> Sample and test core ingredients like fly ash, sand, lime, cement, and aluminum powder to verify chemical composition, fineness, and moisture content.<!--TgQPHd||[]-->
Slurry & Cake Monitoring:<!--TgQPHd||[]--> Ensure the exact mix ratios, temperature, and pouring viscosity of the slurry are maintained before and during the pre-curing/foaming process.<!--TgQPHd||[]--><!--TgQPHd||[]-->
In-Process Checks:<!--TgQPHd||[]--> Monitor the cutting process closely to ensure dimensional accuracy (length, width, height) and check the "green cake" for cracks or structural defects before autoclaving.<!--TgQPHd||[]-->
Autoclave Controls:<!--TgQPHd||[]--> Verify that steam pressure, temperature, and curing cycle times strictly adhere to the standardized procedure.<!--TgQPHd||[]-->
Finished Product Testing:<!--TgQPHd||[]--> Conduct rigorous physical testing on cured blocks for dry bulk density, compressive strength, drying shrinkage, and thermal conductivity in line with regulatory compliance.<!--TgQPHd||[]-->
Defect Analysis:<!--TgQPHd||[]--> Identify the root cause of defects (e.g., poor pore structure, wire-cutting errors, or edge chipping) and implement corrective actions.<!--TgQPHd||[]--><!--TgQPHd||[]-->
Site and Lab Coordination:<!--TgQPHd||[]--> Send samples to certified third-party labs when required and help resolve field complaints regarding breakages or dimensional variations at construction sites.<!--TgQPHd||[]--><!--TgQPHd||[]-->